What's this? An update? About damn time!
So if anyone noticed, we dropped a bit with PPD recently, because I had to turn my folding rigs off for about three weeks. My mother flew in and stayed for that long, and like any normal human being, could not stand the sound of science.
...Science apparently sounds like multiple GPU fans running at 100%
But it did give me an opportunity to actually continue working on this project. Since I had to turn them off anyway, I wouldn't have felt guilty about the downtime. Or at least, not as much. So it was time to build a larger case for my hardware!
I still had quite a bit of acrylic left over from when I was building the PoH, and it was just enough for me to cut out four boards and get the absolute basics, along with a fifth board made from the old Beast Slayer motherboard mounting plate. After fiddling around in Blender to get a simple visual plan of the case, I decided on cutting out the following:
2x 50cm * 75cm
2x 50cm * 37cm
1x 77cm * 37cm
The first two boards were the motherboard and PSU plates. Just like the previous acrylic construction, the motherboards will be up top, and the power supplies underneath. The next two boards were the left and right panels. These attach to the edges of the two plates. The motherboard plate is secured to these and is held up by the left and right panels. The final board is the front panel, covering the entire front, including two additional centimeters to cover the edges of the left and right panels.
All of these panels are held together with M4 screws. A lot of effort went in to ensuring that I drilled the holes for these screws straight, as the acrylic is only 10mm thick. An M4 screw would be almost half of that thickness. If they were off and got close to either surface of the boards the screws would be securing, it could crack from the weight of what it supports. That would be an expensive mistake!
After drilling and tapping the holes for the standoffs, I got the hardware mounted and fired up. Happy to see everything still works.
You might have noticed that I also placed the hard drives on the motherboard plate this time, rather than beside the PSUs, and that is because those drives won't be there for long. I ordered a couple of M.2 drives that I will use instead. Not that I need the faster drives, but they are tiny, and since they mount flat to the motherboards themselves, I can free up four cables that would otherwise go towards two hard drives. Fewer cables means less clutter, and a cleaner look.
But I'm back now to having a cable clusterfuck, regardless. Since I wanted to get my system back up and running as soon as possible, I didn't bother with the cable management.
Here you can also see the acrylic board that was cannibalised from the other mounting plate. This board is filled with holes that were for standoffs, plus two larger holes that were for securing the original board to the PSU plate in the first design. Naturally, this is only a temporary board, and I'll have a new one cut out once I get more acrylic.
The motherboard plate will need a little extra support however, as it bends a little with all that weight. Nothing too bad, but I'd rather get it fixed sooner, rather than later. For now, I just placed some extra material between the PSUs and the plate. Once I get a rear panel made, it will support the rest with three or four M4s.
While the drives are being shipped, I'll need to create a cable to better position the power switches. Ideally, I'd like to mount the switches to the bottom half of the front panel, and add HDD indicator LEDs for each system. Since that means I would need 8 cables in total, I might consider cutting a length of CAT5, so that the cables stay together.
I had this 10cm * 3cm section cut out, so that the cables can be fed through. This better positioning allows me to have more wiggle room with the cables, which were only just long enough in the previous design. Eventually, the hole will be sealed and airtight, but for now, they will remain loose, since no additional cable management has been made for this case yet.